Web Hosted Condition Monitoring

Monitoring the condition of your plant and its assets is the first step to truly understanding where efficiency, reliability and safety improvement can be made.

Condition monitoring provides essential data that can be used to draw out actionable insights and recommendations.



When you decide to monitor your plant machine condition, you take an important first step towards improved reliability and safety. Selecting the right approach, however, requires a few further decisions. Condition Monitoring can be implemented in several ways, each with its own advantages depending on the environment and objectives.

Key parameters to consider

Location

Access constraints, offshore or remote environments, and logistical considerations influence the best monitoring approach.

Application

Asset criticality, operating conditions, and failure modes determine suitable measurement types and intervals.

Culture

Internal capability, ownership, and ways of working shape whether monitoring is outsourced, shared, or in-house.

Different Condition Monitoring strategies can be combined to create an optimal monitoring package. This requires a clear understanding of which solutions are available, where they can be applied, and where the techniques reinforce each other.

Practical decision points

  • Which assets can be measured periodically using handheld devices
  • Which assets should be measured semi-continuously
  • Which assets require permanent monitoring

Whether you want AVT Reliability to manage the entire condition monitoring programme, or you prefer to play an active role in data collection and first-line analysis using Machine Sentry®, we can provide the ideal condition monitoring solution for your site.

Choosing to monitor machine condition is an important first step towards improved reliability and safety. The best Condition Monitoring approach depends on your location, application, and working culture.

Key parameters

  • Location
  • Application
  • Culture

Monitoring strategies can be combined to create the right package, including periodic handheld routes, semi-continuous monitoring, and permanent systems for critical assets.

We can fully manage your programme, or support you in collecting data and first-line analysis using Machine Sentry®.



Our Solution

Machine Sentry® is a web-hosted condition monitoring and asset management solution, providing
powerful condition monitoring tools supported by world-leading condition monitoring engineers.

Machine Sentry logo

 

Machine Sentry Software

Machine Sentry® Software

Machine Sentry® integrates condition monitoring techniques and watch keeping data,
enabling effective maintenance planning and management reporting. Software and hardware
combine to create a complete asset reliability management solution.


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Machine Sentry Online

Machine Sentry® Online

Machine Sentry® Online is an online condition monitoring and protection solution for
measuring vibration and process data. It automatically detects machine state and applies
different alarms for each operating condition.


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Machine Sentry Fixed sensor

Machine Sentry® Fixed

A wireless intelligent tri-axial vibration and temperature sensor for condition monitoring.
The sensor connects via Bluetooth® through a handheld device to Machine Sentry® Software and
can be permanently mounted or temporarily installed using an optional magnet.


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Machine Sentry Gateway

Machine Sentry® Gateway

The Machine Sentry® Gateway enables an industrial IoT system for your programme, allowing
data from up to 100 vibration sensors to automatically upload to your Machine Sentry® database.


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Our Solution

Machine Sentry® is a web-hosted condition monitoring and asset management solution, providing powerful
tools supported by world-leading condition monitoring engineers.

 

Machine Sentry logo

 

Machine Sentry Software

Machine Sentry® Software

Integrates monitoring techniques and watch keeping data for maintenance planning and reporting.


Read more

Machine Sentry Online

Machine Sentry® Online

Online monitoring and protection for vibration and process data with state-based alarms.


Read more

Machine Sentry Fixed sensor

Machine Sentry® Fixed

Wireless tri-axial vibration and temperature sensor, permanent or temporary installation.


Read more

Machine Sentry Gateway

Machine Sentry® Gateway

Industrial IoT gateway enabling automatic uploads from up to 100 sensors to your database.


Read more



A Machine Sentry based condition monitoring programme is highly flexible, with options tailored to
your application and operational needs. Each programme follows a structured implementation pathway.

Step 1
Training & implementation

Experienced CBM engineers from AVT Reliability BV (formerly Van Geffen Reliability) build your database and
define the correct measurement parameters and intervals. This is followed by CBM awareness training to
ensure understanding across all personnel involved.

Step 2
Hardware

Low-cost, high-tech hardware products, including options suitable for ATEX Zone 1 and Zone 2 classified
areas, are owned by you, the customer.

Step 3
Execution of measurements & inspections

With AVT Reliability engineers available on site, we create greater flexibility for performing measurements
and inspections, supporting consistent data capture and timely decision-making.

Step 4
Modular cloud-based database and remote support

Data is stored in a cloud-based database secured in accordance with ISO/IEC 27001:2013, and remains owned
by you, the customer. Data is immediately available for remote analysis by experienced CBM engineers at
AVT Reliability.

A Machine Sentry based condition monitoring programme is flexible and tailored to your application.
Each programme follows a structured pathway.

Training & implementation

Database build, correct parameters and intervals, followed by CBM awareness training for involved personnel.

Hardware

Customer-owned low-cost, high-tech hardware, including ATEX Zone 1 and Zone 2 options where required.

Execution of measurements & inspections

On-site availability supports flexibility in measurement execution and inspection activities.

Cloud database and remote support

Cloud storage secured to ISO/IEC 27001:2013, data remains customer-owned, with immediate remote analysis support.



Capabilities

Machine Sentry® is a comprehensive asset reliability management solution, ideally suited for in-house Condition Monitoring programmes that require flexibility, depth of analysis, and clear operational insight.

Vibration analysis
Oil analysis
Thermal imaging
ADA™ – automated diagnostic assistant
Watch keeping
Reports and KPI dashboards
Lubrication management
ATEX inspection
Pipework vibration

Capabilities

Machine Sentry® supports in-house Condition Monitoring programmes with a broad range of integrated reliability capabilities.

Vibration analysis
Oil analysis
Thermal imaging
ADA™ automated diagnostic assistant
Watch keeping
Reports and KPI dashboards
Lubrication management
ATEX inspection
Pipework vibration

EU Flag

Local service backed by global support

  • 24 hours a day, 7 days a week, 365 days a year
  • Clear detailed reporting with actionable insights
  • Expert support and consultation

EU Flag

Local service backed by global support

  • 24 hours a day, 7 days a week, 365 days a year
  • Clear detailed reporting with actionable insights
  • Expert support and consultation