Turbo Machinery & Rotor Dynamics

What is turbo machinery and rotor dynamics? Turbo machinery requires a different level of vibration analysis than general purpose machinery.

This includes identifying natural frequencies or modes of a system to determine if a potential resonance occurs. The complexity of turbo machinery requires a higher level of vibration analysis, which includes understanding the importance of transient data (i.e. start-up/shutdown), the role of rotor dynamics, advanced signal processing, and many other concepts.



Turbo machinery

An essential part of vibration analysis for turbo machinery is the use of measured vibration data to “tune” a rotor dynamic model. This ensures the model accurately represents real operating behaviour.

A tuned rotor dynamic model allows reliable prediction of both stability behaviour and forced response changes. Using this insight, our engineers can advise targeted design or configuration changes to reduce vibration levels to acceptable limits.

Turbo machinery

Vibration analysis for turbo machinery relies on tuning rotor dynamic models using measured vibration data.

This enables accurate prediction of stability and forced response behaviour and supports effective design changes to reduce vibration.


Our solution

AVT Reliability BV (formerly Van Geffen Reliability) has more than 40 years of experience in measuring and modelling turbo machinery across multiple project phases, from early verification through to operational monitoring and troubleshooting.

Condition Monitoring
Ongoing measurement and assessment to detect changes and prevent escalation.
Health Check and pre-shutdown inspections
Targeted inspections to support planning, scope definition, and risk reduction.
Troubleshooting
Rapid investigation of abnormal vibration behaviour and root cause identification.
Performance monitoring
Measurement and modelling to validate stability and forced response under load.
FAT, SAT, and witness testing
Support during acceptance and verification phases in factory and on site.
Project phases supported
Measuring and modelling expertise is applied across the full lifecycle, ensuring decisions are based on validated data and accurate predictive models.

Our solution


More than 40 years of experience measuring and modelling turbo machinery, applied across key project phases.
Condition Monitoring
Ongoing measurement and assessment.
Health Check and pre-shutdown inspections
Targeted inspection support for planning.
Troubleshooting
Investigation and root cause identification.
Performance monitoring
Validation under real operating conditions.
FAT, SAT, and witness testing
Factory and site acceptance support.


Field testing
Field Testing

The majority of our projects start with measurements in the field. As turbo machinery is often equipped with permanently installed protection and monitoring systems, we commonly measure in parallel by linking our measuring equipment to existing systems, for example using 8, 16, 24, or 32 multi-channel measurement systems capable of simultaneous data capture.

Where existing systems are unavailable or limited, we temporarily install the required sensors to enable reliable measurement and analysis. A range of plotting configurations is then used to extract the right data for accurate assessment.

Typical plots
  • Trend, multiple parameters
  • Shaft average centreline
  • Time waveform
  • Bode and Polar
  • Orbit
  • Full spectrum
  • Waterfall
  • Cascade
Measured during
  • Steady state operation
  • Transient events, run-up, coast down, heating, loading
  • Slow roll
  • Stopped

Rotor dynamic analysis / lateral vibration analysis

Rotor dynamics consists of two analysis types, lateral and torsional rotor dynamics. Lateral vibration may be caused by instability, unbalance, or other forces acting on the rotor. Lateral analysis simulates the rotating system, calculates critical speeds, predicts vibration amplitudes, and provides recommendations to reduce vibration risk.

In torsional analyses, AVT Reliability typically evaluates torsional natural frequencies that can occur when multiple machines are coupled together in a single rotor train, such as a compressor and its motor.

Rotor dynamic analysis

Undamped Critical Speed Analysis

  • Prepare the rotor dynamic model to simulate the entire system
  • Determine critical speeds over a range of bearing stiffnesses
  • Calculate mode shapes, critical speeds, and eigenvalues
Damped Eigenvalue (Critical Speed) Analysis

  • Calculate modes across the speed range
  • Damped eigenvalue analysis using actual bearing stiffness and damping coefficients, damping evaluated using several methods
  • Separation margins evaluated per API (or similar) requirements
Forced Response Analysis

  • Calculate unbalanced vibration response amplitudes and critical speed locations based on API (or similar) recommended unbalance guidelines
  • Evaluate separation margins for a range of bearing clearances
Stability Analysis

  • Evaluate oil whirl and shaft whip to avoid self-excited instabilities
  • Calculate damped eigenvalues
Transient and Nonlinear Analysis

  • Using the Time Domain solver, evaluate blade-loss, rubs, and other events as the system decelerates through critical speeds
Quality Checks and Reporting

  • Perform technical review to ensure validity of model and inputs
  • Issue report with results, separation margins, design acceptance or non-acceptance, and recommendations if required

Field testing

Field Testing

Projects typically start with field measurements. We often measure in parallel with existing protection and monitoring systems, using multi-channel systems capable of simultaneous measurements. Where needed, we temporarily install the right sensors to enable reliable data capture.

Typical plots

Trend, centreline, waveform, Bode and Polar, orbit, spectrum, waterfall, cascade.
Measured during

Steady state, transients, slow roll, and stopped conditions.

Rotor dynamic analysis

Rotor dynamic analysis / lateral vibration analysis

Lateral analysis simulates the rotating system to calculate critical speeds, predict vibration amplitudes, and provide recommendations to reduce vibration risks. Torsional analysis evaluates torsional natural frequencies within coupled rotor trains.

Undamped Critical Speed Analysis

  • Model preparation
  • Critical speeds vs bearing stiffness
  • Mode shapes and eigenvalues
Damped Eigenvalue Analysis

  • Modes across speed range
  • Bearing stiffness and damping coefficients
  • Separation margins per API (or similar)
Forced Response Analysis

  • Unbalance response per API guideline
  • Separation margins vs bearing clearances
Stability Analysis

  • Oil whirl and shaft whip evaluation
  • Damped eigenvalues
Transient and Nonlinear Analysis

  • Blade-loss, rubs, and deceleration through critical speeds
Quality Checks and Reporting

  • Technical review of model and inputs
  • Reporting of results, margins, acceptance, and recommendations


Offering

At AVT Reliability, vibration analysis can be performed anytime and anywhere. Our teams carry out both torsional and lateral vibration analysis on onshore and offshore installations worldwide.

Integrated engineering capability allows us to support vibration-related design and field engineering for turbomachinery. In practice, vibration analysis is often combined with alignment activities and, where required, field balancing.

How we support turbo machinery
  • Onshore and offshore vibration investigations
  • Lateral and torsional vibration analysis
  • Design and field engineering support
  • Integration with alignment activities
  • Combined vibration analysis and field balancing

Proven experience across key industries

Energy & Power

Power generation assets

(Petro)Chemical & Refineries

Compression and power generation

Oil & Gas

Compression and power generation
Pulp & Paper

Power generation assets

Maritime

Steam and gas turbine driven propulsion and generators

Offering

Vibration analysis for turbo machinery is performed onshore and offshore, covering both lateral and torsional vibration. Integrated engineering support allows vibration analysis to be combined with alignment and field balancing when required.

EU Flag

Local service backed by global support

  • 24 hours a day, 7 days a week, 365 days a year
  • Clear detailed reporting with actionable insights
  • Expert support and consultation

EU Flag

Local service backed by global support

  • 24 hours a day, 7 days a week, 365 days a year
  • Clear detailed reporting with actionable insights
  • Expert support and consultation